CREATEATABLE Manufacturing Process
At CREATEATABLE, we are dedicated to crafting high-quality epoxy tables with attention to detail at every step. Here’s an in-depth look at our manufacturing process:
1.Selection of Materials:
- Wood Type: We offer a variety of wood options, including walnut, olive, and poplar. Each type provides a unique aesthetic and durability.
- Wood Shape: Customers can choose between natural shapes or custom-designed forms tailored to their specifications.
- Epoxy Color: The final appearance of your table is enhanced by selecting the perfect epoxy resin color.
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- Cleaning: We meticulously remove any impurities from the wood surface to ensure a flawless finish.
- Trimming: Wood is cut and shaped as needed, taking care to retain its natural beauty. Please note that cleaned wood may differ slightly from the original selection.
- Resin Coating: We apply an initial layer of resin to seal the wood, effectively isolating it from bacteria and dust. This step also helps reduce bubble formation during subsequent resin applications.
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- Mixing: We blend the chosen resin colors, ensuring a uniform mixture.
- Vacuum Degassing: Using a vacuum chamber, we remove small bubbles from the resin. This process takes approximately 30-60 minutes and is crucial for achieving a clear finish.
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- Layering: The resin is poured in layers, allowing for controlled thickness. As larger bubbles rise, we skillfully use a torch to eliminate them, ensuring a smooth surface.
- Curing: Each layer typically requires 2 days to cure fully, with a total of 3-5 layers needed for standard thickness. Additional layers may be necessary for effects like ocean waves.
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- Once the final layer is completely cured, we carefully remove the table from the mold, ensuring no damage occurs to the edges or surface.
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- Sanding: We meticulously sand the surface to remove any excess wood and resin, preparing it for the finishing process.
- Varnishing: The table receives a scratch-resistant varnish applied in multiple coats (5-6 times). We use a solvent to clean the surface before the first coat, enhancing the color and ensuring better penetration.
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- Each table undergoes a thorough quality check, where we fill any gaps in the resin and polish raised areas to achieve a smooth, flawless finish.
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- In a controlled, dust-free environment, we apply the final layer of varnish using a spray gun, minimizing the risk of dust contamination for a pristine finish.
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- Once production is complete, your custom epoxy table is carefully inspected, securely packaged, and prepared for shipping to your destination.
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Production Timeline: Our complete production cycle takes approximately 20-30 days, ensuring your table is crafted with the utmost care and precision.
Thank you for choosing CREATEATABLE. We are excited to create your unique epoxy table that blends artistry with functionality!